How do I optimise the supply side of my operations?

Six free calculators that answer the working questions of inventory planning, one at a time — how much to hold, when to order, how much to order, what a stockout costs, how fast stock moves, and which items matter most. Plain-English answers, standard methods, your numbers.

Every tool answers in plain English with a status read: On target Review Action needed

Step 01

Safety Stock

Buffer
The cushion against running dry

How much cushion to hold against demand swings and late deliveries — enough to stop firefighting stockouts without tying up cash in stock you don't need.

Buffer levelOpen tool
Step 02

Reorder Point

ROP
When to place the next order

When to place the next order so stock lands before you run out — your lead-time demand plus the buffer, turned into a trigger level.

Trigger quantityOpen tool
Step 03

Economic Order Quantity

EOQ
How much to order each time

The order size that keeps ordering and holding costs lowest overall — no bleeding money on too-frequent small orders or cash tied up in bulk buys.

Optimal lot sizeOpen tool
Step 04

Stockout Cost

Risk
What a shortage actually costs

What one out-of-stock period actually costs you in margin and expediting — the reality check on whether your buffer is too thin or too fat.

Cost of running dryOpen tool
Pressure-test your numbers
Step 05

Turnover & Days of Supply

Velocity
How fast stock moves

How fast stock moves and how many days your current inventory lasts — your read on whether the chain's numbers are working in practice.

Velocity checkOpen tool
Step 06

ABC Classification

Priority
Where to spend your attention

Which items deserve the tightest control, ranked by annual value — so you run the full chain on the items that actually move the money.

Priority tiersOpen tool
The bridge · freight

Moving what you ordered

Once you know how much to order, the next question is how to move it. Freight-per-unit and truck-load economics live on jit.delivery, the sister toolset for the delivery side.

See the DRP bridge →

How the tools connect

The first four tools run in order, each handing its result to the next. You start on the safety stock tool, sizing the buffer that absorbs the swings in your demand and the wobble in your lead times. That buffer feeds straight into your reorder point — your lead-time demand plus the buffer — which is the on-hand level that should trigger a fresh order. Knowing when to order, you then work out how much: the economic order quantity tool sizes the lot that keeps ordering and holding costs lowest together. And because getting any of those wrong has a price, the stockout cost tool puts a rupee figure on a single out-of-stock period, so the buffer you chose can be weighed against what a shortage actually costs you.

The other two tools don't sit in that line — they read the picture from the side. Turnover & days of supply is the scoreboard: how fast your stock moves and how many days your current inventory would last. ABC classification is the triage: it ranks your items by annual value so you know where to spend planning attention, and which items are even worth running the full chain on. Use them to check whether the numbers the chain gives you are landing where you expect.

None of these is a one-time answer. Demand shifts, suppliers change, and your own costs move — so treat each result as a starting number to revisit with your own figures, not a setting you lock once. outofstock.in is built and maintained by an independent supply-chain practitioner — more on the About page.